AUB 132

 

Structural Damage II

 

 

Syllabus Contents:

Course Description

Course Objectives

Weekly Outline

Student Evaluation

Safety Regulations

Tool List

 

Time Requirements:

16 Week Session

2 Class Hours/Week

6 Lab Hours/Week

 

4 Semester Hours Credit

 

 

 

Instructor Clark Correll

 

Office TS 145 (inside lab TS144)

 

Phone 704-330-4153

 

Email clark.correll@cpcc.edu

TEXT: MOTOR AUTO BODY REPAIR; Fifth Edition Robert Scharff,
James E. Duffy


 

 

AUB 132

 

Structural Damage II

 

Prerequisites: AUB 131

 

Course Description

 

This course provides an in-depth study of structural damage analysis and repairs to vehicles that have received moderate to heavy structural damage. Topics include shop safety, structural analysis and measurement, equipment, structural glass, advanced repair techniques, structural component replacement alignment, and other related parts. Upon completion, students should be able to analyze and perform repairs according to industry standards.

 

Core Competencies

 

Critical Thinking: the ability to think using analysis, synthesis, evaluation, problem solving, judgment and the creative process.

 

AUB Course Objectives

 

  1. Identify safety procedures associated with automotive repair.
  2. Learn about different types of structural damage.
  3. Learn set-up procedures on the frame machine.
  4. Learn set-up procedures for the measuring system.
  5. Identify correct clamps during set-up.
  6. Understand and identify vehicle parts and construction.
  7. Perform corrosion control procedures after completed repairs.
  8. Perform sectioning procedure IAWICAR.
  9. Remove and replace Structural glass.
  10. Perform measuring procedures.
  11. Perform welding procedures during repairs.
  12. Monitor wheel alignment angles during repairs.
  13. Analyze vehicle damage.
  14. Learn about the various metals associated with vehicle construction.
  15. Identify vehicle tolerances.
  16. Identify direct and indirect damage.

 

 

 

 

 

 

 

 

 

 

 

 

 

WEEKLY OUTLINE

 

AUB 132

 

Structural Damage II

 

Curriculum Program

 

Week 1

Orientation

Delmar Video

 

Week 2

Review Measuring procedures

Chapter 18

 

Week 3

Restoring Corrosion Protection

Chapter 20

 

Week 4

Welded panel Replacement

Chapter19

 

Week 5

Frame Machine set-up

Hein Warner manual

Week 6

Welded Panel Replacement

Chapter 19

 

Week 7

Body/Frame Damage Measurements

Chapter 17

 

Week 8

Midterm Exam Review and Testing

 

Week 9

Body/Frame Damage Measurements

Chapter 17

 

Week 10

Body/Frame Damage Measurements

Chapter 17

 

Week 11

Welded Panel Replacement

Chapter 19

Week 12

Restoring Corrosion Protection

Chapter 20

Week 13

Lab Projects

 

Week 14

Lab Projects

 

Week 15

Lab Projects

 

Week 16

Shop Clean up and Exam

 

It may be necessary to switch these modules around to meet shop requirements

 

 

 

 

 

 

 

 








Student Evaluation

 

Student Grade Point Average

 

Students are graded according to the following grade point system.

The following grades will not be used to compute the grade point average.

 

Grade

Point Value

Description

I

Incomplete

A

4

Excellent

W

Withdrawal

B

3

Very Good

U

Unsatisfactory

C

2

Satisfactory

AUD

Audit

D

1

Poor

N

Never Attended

F

0

Failing

X

Credit by examination

 

Since this course is preparatory to entering the automotive service industry, job attitude, neatness, promptness and care of equipment will be considered part of the final grade. The final grade on these items will be determined by the instructor and based upon accepted industry standards.

 

For a grade A

Complete all written tests with an average of 93% to 100 %. Attend 90% of all scheduled class/lab hours. Complete all lab/shop work in a manner that would be determined EXCELLENT in an actual shop.

 

For a grade B

Complete all written tests with an average of 85% to 92%. Attend 85% of all scheduled class/lab hours. Complete all lab/shop work in a manner that would be determined VERY GOOD in an actual shop.

 

For a grade C

Complete all written tests with an average of 77% to 84%. Attend 80% of all scheduled class/lab hours. Complete all lab/shop work in a manner that would be determined SATISFACTORY in an actual repair shop.

 

For a grade D

Complete all written tests with an average of 70% to 76%. Attend 80% of all scheduled class/lab hours. Complete all lab/shop work in a manner that would be determined POOR in an actual repair shop.

 

 

 

 

 

 

 



Auto-Body Repair

Program Safety Regulations

 

  1. Instructor must be present any time a class or lab is in session
  2. Use of safety glasses is required in all labs.
  3. Any safety hazard should be reported to the instructor immediately.
  4. Floor must be kept clear of any liquid spills or tripping hazards.
  5. No equipment may be operated by students until they receive instruction on proper, safe operation of that equipment.
  6. Vehicle lifts must be mechanically secure before under vehicle work is performed.
  7. Uses of jack stands are required when using a floor jack to raise vehicle.
  8. Open-type shoes (sandals) are not permitted in any lab.
  9. Any loose-fitting clothing or jewelry must be secured so that is it not a hazard or inconvenience.
  10. Shorts or sleeveless shirts are not permitted.
  11. Smoking is permitted in designated areas only.
  12. Students and faculty must follow OSHA rules concerning exposure to blood borne diseases.
  13. Students are required to leave the lab areas clean and in order before being dismissed from class.
  14. Cell phones and pagers must be put on silent or vibrate during all class and lab meetings so that their operation does not interfere with class activities.
  15. Students are expected to meet for the entire class period in order to receive credit for that day.
  16. Visitors are not permitted inside of the lab areas.
  17. Students are not permitted to wash their vehicle unless it meets class objectives.
  18. Items that are specified by your instructor must be brought to every class meeting.
  19. Students are required to furnish all of his or her materials when working on their vehicle. The school furnishes masking paper, spray guns, and a place to work.
  20. Students are not to assemble in the office unless they have business with an instructor.
  21. No music is to be played around the CAT Building.
  22. Students that miss over 20% of the class will not pass the class.
  23. Students should no ask other instructors for tools or supplies.

 

 

 

 

 

 

 

Tool List

 

  1. Safety Glasses
  2. Metric Tape Measure
  3. Leather Gloves
  4. Text Book

 

When the lab is open for students to work on their own projects at the end of the semester, each student is expected to furnish his/her own hand tools for their project. There are not enough tools to furnish every student with the needed supplies.